A patent-protected, SGS-certified amorphous oxide filler for premium engineered stone slab manufacturing.

US Patent 11,518,712 B2 · SGS-Certified · Three Independent Labs · Production Available
Iron Content < 0.05%

Fe₂O₃ below standard analytical limit

Total Alkali < 2.00 %

Na₂O + K₂O combined loading

Throughput 2.5MT/hr

Per furnace at 1620°C vitrification

Lab Certifications 3labs

Independent accredited verification

About ALBAVIT

A recipe-controlled oxide system, not a mineral source.

ALBAVIT is engineered from the ground up around a tight chemistry window — every oxide sized to a specific structural function, every batch certified to the same composition specification.

Unlike feldspar, recycled cullet, or other glass frits with broad tolerance bands, ALBAVIT is recipe-controlled. The product delivers identical Fe₂O₃, alkali, and silica values across every shipment, every fraction in the mesh ladder, and every production batch.

It is in commercial production today, available across the complete mesh range used in premium slab manufacturing, and certified by three independent accredited laboratories on three continents.

Industry Context

Premium slab manufacturing is transitioning away from crystalline silica.

A regulatory arc that began in Sydney is now arriving in California, with material substitution moving from optional to mandatory across premium product lines.

2024
Australia

Engineered quartz banned category-wide.

Australia became the first country to outlaw the highest-silica engineered stone segment. A US$2B+ product gap opened overnight, accelerating supplier realignment toward amorphous, low-silica filler systems.

2025
United States

OSHA enforcement intensifies.

Respirable crystalline silica enforcement is tightening. California — the largest US engineered-stone market — is studying category restrictions. LA County held public hearings on a ban. Other states are watching.

2026+
Global

Liability extends across the value chain.

Silicosis case law is evolving toward "knew or should have known" standards. Distributors, brand owners, and material suppliers face mounting exposure. Insurance carriers have already begun adjusting premiums.

Performance

Three properties define ALBAVIT against industry-typical glass frits.

Iron, alkali, and process precision distinguish the product from competing fillers and from mineral-sourced alternatives like double-floated sodic feldspar.

01
< 0.05%
Ultra-Low Iron

Color neutrality engineered in

Fe₂O₃ below the standard limit of reporting eliminates the black-spec defect at source. Double-floated sodic feldspar cannot match this — residual iron in flotation product is lattice-bound and structurally embedded in the mineral.

02
< 2.00 %
Controlled Alkali

Network modifiers minimized

Total alkali sits an order of magnitude below the typical 5–15% range of other glass frits. Lower alkali means reduced thermal expansion, less alkali leaching in service, and tighter color stability through firing.

03
2.5MT/hr
Process Precision

Industrial throughput at higher vitrification

Production at 1620°C, 120°C higher than competing glass frits with more than twice the throughput. The combination delivers cleaner melt behavior and tighter optical consistency in the finished material.

Comparison

How ALBAVIT compares to current filler categories.

Performance against double-floated sodic feldspar, recycled glass cullet, and other glass frits across the metrics that matter to slab manufacturers and brand owners.

Feldspar (DF Sodic) Glass Cullet Other Glass Frits ALBAVIT
Crystalline silica riskResidual quartzLowNoneNone (×3 labs)
Fe₂O₃ (typical)0.05 – 0.15%0.1 – 1.5%0.1 – 5%< 0.05%
Alkali load (Na₂O+K₂O)~11% (intrinsic)12 – 15%5 – 15%< 2%
Composition controlMineral sourceFeedstock-dependentBroad toleranceRecipe-controlled
Throughput per furnacen/an/a1.2 MT/hr2.5 MT/hr
TranslucencyNoneVariableYesYes, engineered
IP protectionUS Patent
Cost positionCheapestCheapPremiumMaterially lower
White-line suitabilityLimitedMarginalGoodBest in class
Translucent surfaceNot suitableLimitedSuitableIdeal

Sources: SGS Group certification (ALBAVIT); public technical data for other glass frit systems; commercial double-floated sodic feldspar reference specifications; standard composition data for soda-lime cullet feedstocks.

Certifications

Independently verified across three accredited laboratories.

Three labs on three continents have certified ALBAVIT for zero crystalline silica content using three separate analytical methodologies. The chemistry is protected by a granted United States patent.

Sydney Laboratory Services
Australia
SampleEnd Product with Albavit
α-QuartzNot Detected
CristobaliteNot Detected
MethodEnvirotech RCS-P-01
DateFeb 2022
TestSafe NSW / SafeWork
Australia · NATA / ISO 17025
SampleZ9111 Product with Albavit
α-Quartz< 0.5% (LOR)
Cristobalite< 0.5% (LOR)
MethodXRD Direct WCA.115
DateDec 2024
SGS-CSTC Standards Technical
China · SGS Group
Sample5110 End Product with Albavit
SiO₂ Amorphorous< 65%
Fe₂O₃< 0.05%
Crystalline phaseNone Detected
MethodBS EN ISO 12677:2011
DateMay 2021
United States Patent
11,518,712 B2

Granted December 2022. Defensible chemistry platform — downstream competitors cannot trivially replicate. Licensing structures available for non-overlapping geographies.

Patent Dossier
Applications

Two production-ready application paths.

ALBAVIT replaces crystalline-silica fillers in two distinct application categories. Both substitutions can begin within a single production quarter, with co-development support from our technical team.

Application 01 · Drop-in

Replace feldspar in white and light-tone slab bases.

ALBAVIT replaces double-floated sodic feldspar as the primary filler in white, off-white, and light-tone slab recipes. The substitution is drop-in compatible with existing polyester resin systems and current press-line equipment — no retooling, no chemistry redesign, no production downtime.

  • Eliminates lattice-bound iron and the black-spec defect at source
  • Removes residual quartz still present in flotation product
  • Identical whiteness batch-to-batch through recipe control
  • Thermal expansion engineered to reduce resin-matrix stress
Application 02 · Co-developed

Replace cristobalite in translucent and onyx surfaces.

ALBAVIT replaces β-cristobalite as the optical filler in translucent and onyx-aesthetic slab products. We formulate the amorphous oxide system for refractive index matching, preserving the translucent depth of the finished surface while removing the high-temperature crystalline silica polymorph that sits at the top of the next regulatory wave.

  • Translucent depth preserved through amorphous optical structure
  • Zero crystalline silica eliminates β-cristobalite exposure
  • Recipe expansion enables new color and depth options
  • Co-developed with customer R&D over 60–90 days
  • Existing manufacturing process retained without modification
Product Range

Complete mesh ladder. One recipe-controlled chemistry.

From coarse decorative grain through ultra-fine filler powder, every fraction is certified to the same composition specification.

Aggregate Grits

Decorative grain
26 – 40 meshCoarse decorative grain
40 – 70 meshMedium grain — workhorse fraction
70 – 120 meshFine grain — subtler aesthetic

Filler Powders

Sub-mesh
325 meshStandard filler powder
400 meshUltra-fine — highest finish work
Resources

Technical documentation and reports.

All documents available on request. Production accounts receive full documentation including original lab reports and the complete patent dossier.

For any technical support or inquiries, connect us at technicalsupport@albavit.co